Wednesday, December 14, 2016

Envelope Table Mechanism

 A few years ago, I visited an antique store that had a small envelope table with four triangular leaves meeting at the center that opened up from the center to reveal a card table, or so I was told. The table was in the closed position and I kindly asked the salesperson if I could open the table to see the inside. Unfortunately, she said, "No." I stared at the table quizzically for a moment, both to figure out why the lady was so rude and to figure out how the leaves would open up since they were so tightly fitted in together. There were no opportunities for photos. Not understanding the construction too well, I hadn't really thought of building this table. I have never seen another table like this in person. 

Then, at our local woodworking club, I picked up a dog-eared copy of  the October 2010 issue of Woodworker's Journal in which Ralph Bagnall provides detailed instructions for the construction of the table. I used his plans to construct my table. There is an abbreviated version on the Rockler website and he also sells more detailed plans here. Unfortunately, he too was flummoxed on the mechanism of how to open the leaves. His solution was to place an elegant brass pull on one of the leaves.

Upon reviewing a few images of other antique tables online, there seemed to be a small hole in one of the fan-shaped corner blocks. (If you look at the linked image, the small hole is near the top of the image.) Somehow, this hole was probably related to popping up one of the leaves.

My version of the envelope table

Here is my version of the table leaf pop-up mechanism:

One leaf will pop up when the table is rotated a few degrees. This will allow you to open the table leaves.

Here is the base on which the table top rests and rotates. There is a hole in the center of the base (not pictured). The sloped metal plate will push up a metal plug when the table rotates, thereby popping up one table leaf just a bit to allow its opening.

This is the table top now placed on the base (with the felt central section removed).The table top consists of a central MDF section surrounded by a frame that is attached to the four triangular leaves with sewing machine hinges.All of this sits on the base pictured in the photo above this one. Note the bolt in the center of the table top which runs through the hole in the base. Table leaf lifting mechanism, bottom left.

Stepped hole  (ignore the mess up hole to the left) in the fan-shaped corner block.

Magnet, left, and steel rod, right, which are placed in the stepped hole.

Groove on the underside of the table frame to accommodate the sloped metal piece on the base when turning the table. The block on the upper right helps align the table to the home and 45 degree positions. To  locate the correct position of the groove, place the table top in position using the center bolt for alignment along with the sloped plate. Rotate the table top a few times back and forth to scribe a line. The groove can then be cut away using an oscillating saw or a mini saw blade using a couple of teeth placed on the end of a rod and rotated around an axis in the center of the table. The metal plug is seen intersecting the groove.

The sloped plate from an old saw blade was cut with a multi-directional hack saw

Final shape of sloped plate prior to insertion into its groove.
If you happen to have one of these tables, I would be curious to see if the mechanism is similar.